Automatic Refilling Stations

Accurate Refilling for a Continuous Supply of Material

Material-Specific Preparation, Homogeneous Consistency and Continuous Material Supply

When used in fully automated manufacturing processes, automatic refilling stations ensure material-specific preparation, homogeneous consistency and a continuous supply of materials to the component containers of the mixing and dosing system – without exposure or contamination of the products to be filled. Partially equipped with an automatic lifting device for more operating convenience and greater occupational and system safety. Production interruptions are therefore a thing of the past.

They are controlled by the mixing and dosing system with the help of monitoring, by means of fill-level sensors in the material containers. Controlled agitators with an adjustable speed range and a programmable timer ensure optimum homogenization of the reactive materials. For the ELEVATOR and BIG ELEVATOR refill stations, the agitator can be equipped with different agitating elements depending on the material. Existing production plants can be retrofitted.

ELEVATOR

Automatic barrel-type refilling station with lifting device and regulated agitator mechanism for liquid and thixotropic products (e. g. polyols); two alternatives: agitator (0.18 kW), unregulated, with piston pump or agitator (1.5 or 3 kW), regulated, with piston pump.

SUPPLY TAP

Automatic barrel-type refilling station for low-viscosity products (e. g. isocyanates).

BIG ELEVATOR

Automatic container-type refilling station with lifting device and regulated agitator mechanism for liquid and thixotropic products (e. g. polyols); two alternatives: agitator (0.18 kW), unregulated, without pump or agitator (1.5 kW or 3 kW), regulated, without pump.

FPS

Automatic barrel-type pump station for 30 to 200 liter containers, with scoop piston pump, as twin-column lifting unit, for highly viscous / pasty materials.

Description

  • Column with drum lid lift, or alternatively with pump holder (ELEVATOR models)
  • The drum lid lifting device is moved pneumatically (ELEVATOR models)
  • Optional material conditioning by means of an electric gear agitator with agitator shaft and agitator blade
  • Agitator programming with clock timer built into the switch cabinet of the refilling station
  • Pneumatic piston pumps or diaphragm pumps, adaptable
  • Hose package for connection to the mixing and dosing system
  • Drip tray with grating (optional)

Specifications

Paint coating: 2C textured paint RAL 7035 (light gray) / RAL 3020 (red)
Piston pump ratio: from 5 : 1 to 10 : 1
from 10 : 1 to 55 : 1 (for the drum pumping station SONDERHOFF FPS)
Agitator speed: 23 rpm (With the unregulated version) at 0.18 kW
20 - 150 rpm (With the regulated version) at 1.5 kW,
alternatively: 30 – 300 rpm at 3.0 kW
Connected load of the agitator: 3 x 400 V, 50 Hz or 60 Hz, TN Network
Electric version: Design according to EN 60 204-1
Consumption: approx. 0.25 to 1 kVA
Compressed air connection value: approx. 450 l/min. to 5 bar
Hose package lenght: approx. 5 m

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