6-Axis Robots

Fully Automatic - The Art of Process Integration

KUKA KR 70 R2100 / 6-axis Robot For Guiding The Mixing Head or The Component

The DM 50x mixing and dispensing machine can also be operated with the use of 6-axis robots for parts handling and mixing head guidance. Here we cooperate with renowned manufacturers such as ABB and Kuka and can provide successful references for automation with 6-axis robots.

Elegant solutions can thus be implemented with 6-axis robots, particularly for geometrically demanding components with difficult-to-access contours or multiple applications on different sides of a part.

By intelligently linking automated movements before, during and after the application process, customized system layouts can be designed, both as stand-alone production units or fully automated and integrated inline production. For example, the fully automated SONDERHOFF MOLD'N SEAL inline production process, the dosing machine and 6-axis robot for parts handling are combined with an injection molding system.

Many aspects play a role here: size, weight, geometry of the component, number of applications per part, speed at which the contour is to be traversed, dimension of the contour itself, but above all the requirements for integration into the customer-specific production steps before and after!

Either the 6-axis robot grips the component and moves it with contour accuracy under a stationary mixing head, fixed at the 2-axis traversing unit MKVE. Alternatively, the mixing head is attached to the arm of the 6-axis robot and moves precisely along the component contour. With this configuration also "overhead" applications are possible for complex 3D geometries - provided the appropriate material is selected.

  • Necessary for applying 3-dimensional foam run
  • Multifunctional Teach-In-Box
  • Protection standard IP65/IP67
  • Controller: KR C5; KR C4
  • Ambient temperature during operation: 0 °C to 55 °C
  • Supply voltage: 380-480 V, 50-60 Hz

Technical Data

  Type KUKA KR 70 R2100 Type KUKA KR 50 R2100 Type KUKA KR 30 R2100
Reach 2.10 m 2.10 m 2.10 m
Payload /Armload 70 kg / - kg 50 kg / - kg 30 kg / - kg
Position repeatability (PR) 0.05 mm 0.05 mm 0.05 mm
PR at speed 250 mm/s - mm - mm - mm
Axis maximum speed 175”/s 175”/s 175”/s

 

ABB IRB 4600 / 6-axis Robot for Guiding The Mixing Head or The Component

  • Necessary for applying 3-dimensional foam run
  • Multifunctional Teach-In-Box
  • Protection standard IP67
  • Controller: IRC5 Single cabinet, OmniCore V250XT
  • Ambient temperature during operation: +5° C to + 45°C
  • Supply voltage: 200-600 V, 50-60 Hz

Technical Data

  Type ABB IRB 4600-60/2.05 Type ABB IRB 4600-40/2.55
Reach 2.05 m 2.55 m
Payload /Armload 60 kg / 20 kg 40 kg / 20 kg
Position repeatability (PR) 0.06 mm 0.06 mm
PR at speed 250 mm/s 0.45 mm 0.28 mm
Axis maximum speed 175”/s 175”/s

Contact Us

Please fill out the form below and we'll respond shortly
There are some errors, please correct them below
What would you like to request?
This field is required
This field is required
This field is required
This field is required
This field is required
This field is invalid